Free-Form Coating (3/25: Modified from the 2013 version)
Free-form coating is a quick way to get started with coating. It encompasses the same basic ideas and skills of coating with guide bars. All you need is a glass surface and a prepared puddle pusher/glass coating rod. The difference is pretty much summed up in the name. In its simplest form, it is identical to coating with guide bars – without the guide bars. If you haven’t already, please read about coating with guide bars and then return here.
On the left is an actual exposed and processed full sheet. It was coated without any overflow off the ends of the Puddle Pusher so the full sheet is good-to-print. The example of the blue "emulsion" shows what happens when emulsion flows past the ends of the Puddle Pusher during coating. You can see the dark blue of the extra thick areas along the edges. The implications of this are explained below in "Troubleshooting." You’ll need to play with coating for a bit to decide the right coating temperature of the emulsion, the right amount of emulsion to pour, and the right speed to pull the puddle pusher.
Dry Paper Coating
Wet paper coating eliminates the biggest drawback of coating on dry paper – buckling. Paper buckling happens when the paper gets wet and swells. The wet emulsion flows off hills and fills valleys. The result is an ugly patchwork of too-thin and too-thick emulsion. It’s pretty much unusable. However, dry paper coating is perhaps the least “fussy” of the coating techniques. It is certainly worth trying to see if it’s your preference.
The good news that we can use to our advantage is the tendency of most watercolor papers to curl when they get wet. This requires understanding and respecting the grain of the paper and coating in the right direction. I recommend finding a good article on paper grain. The websites of most of the major paper manufacturers have some excellent information.
Paper cups along the long grain and washboards along the cross/short grain. It’s easy to test. Cut a strip from along one side of a sheet and one from either the top or bottom. The grains of two strips run perpendicular to each other. Make a note on each to remind you which is which.
Quickly dip each in water and then gently squeegee between your index and middle fingers. Alternatively, you can mist the strips with water. This is the best technique with the lighter weight papers.
Place the strips on a waterproof flat surface. Almost immediately, one will cup and the other washboard. You’ve determined the grain of your paper. You will coat along the direction that cups.
Prepare your paper for coating. Lay your prepared puddle pusher/glass coating rod on a piece of watercolor paper, at the top of the sheet. Make a pencil mark at each end of the rod. Repeat at the bottom of the sheet. Set the puddle pusher aside. Line up a straightedge along the top and bottom marks on one side. Score (dent) the paper with a blunt knife. I have a butter knife that’s perfect. You don’t want to cut the paper. Repeat on the other side. Fold the paper up along the scored lines on both sides. You’ve made a paper coating trough. Optionally, you can cover the inside of the upturned edges with plastic tape.
Repeat this for as many sheets of paper as you’re planning on coating.
You will run the emulsion down the length of the paper with the turned-up edges acting just like the guide bars used in wet paper coating. The difference is that the paper will not stay flat. If you’ve identified the grain correctly, the paper will cup. When this happens, the wet emulsion will drain to the sides. This requires that the temperature/viscosity of the emulsion closely calibrated so that too much doesn’t run off. This will require a bit of trial and error.
Depending on the paper, it may need help to maintain its cup until the emulsion sets up. A piece of pool noodle carefully shoved under the cup as soon as it forms works well. If you’ve made a trough with the grain running the wrong way, it will washboard instead of cupping, ruining the coating.
When the emulsion is dry, cut off the edges and the strips of thicker emulsion that settled along the hinges.
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